Model F4000

general description

Model F4000 belongs to Model F Series product line. “F” stands for its installation-FREE design, and “4000” is its unit capacity of 4,000kg each production batch. Model F4000 is composed of two modules. Each module can fit in 40HC container. All parts are pre-assembled while delivered.

The reactor is the main vessel where the thermal decomposition of raw materials takes place. It is a high-temperature chamber designed to operate in the absence of oxygen, creating a controlled environment for the pyrolysis process.

After the pyrolysis process, the gases and vapors produced need to be cooled and condensed to convert them into liquid form. The condensation system typically consists of a series of heat exchangers or condensers that utilize cooling mediums like water or air to extract heat from the gases and vapors. This condensation process allows for the collection of liquid products, such as fuel oil.

The solid residue or char left after the pyrolysis process, commonly referred to as carbon black, needs to be collected and managed. The plant may include mechanisms for its extraction, such as screw conveyors, to transport the carbon black to storage or further processing facilities.

The heating system provides the necessary heat energy to raise the temperature inside the pyrolysis reactor. It can use various heat sources, such as direct combustion of fuels, or indirect heating methods like hot air or hot oil circulation. The heating system ensures that the raw materials reaches the desired pyrolysis temperature range for efficient decomposition.

It’s responsible for cleaning and purifying the exhaust gases generated during pyrolysis. It includes scrubbers and filters to remove impurities, particulate matter, and potentially harmful emissions from the gas stream. This system helps to comply with environmental regulations and ensures the safe operation of the pyrolysis plant.

 

ItemValue
Unit Capacity4,000 KGS
Production ModeBatch Type
Overall Dimension23m x 2.2m x 2.55m (LxWxH)
Total Weight31 Tons
Condensing SystemSquare Box Condenser
Emission Control SystemStainless Steel Scrubber plus Internal Filters
Heating SystemOil Burners & Gas Burners
Feeding SystemManual or Hydraulic Feeder
Discharging SystemFront Discharging