Model S
general description
Model S is the most advanced choice of pyrolysis plant. It adopts continuous production technology, providing daily capacity ranging from 30 tons to 50 tons per unit. The technical advantages include fully automated operation, top-notch safety features, impeccable cleanliness, high production efficiency, exceptional thermal utilization, extended lifespan, superior quality oil and carbon black production, and minimal maintenance requirements.

This component is responsible for the intake and feeding of raw materials into the pyrolysis reactor.
The reactor is the main vessel where the thermal decomposition of raw materials takes place. It is a high-temperature chamber designed to operate in the absence of oxygen, creating a controlled environment for the pyrolysis process.
After the pyrolysis process, the gases and vapors produced need to be cooled and condensed to convert them into liquid form. The condensation system typically consists of a series of heat exchangers or condensers that utilize cooling mediums like water or air to extract heat from the gases and vapors. This condensation process allows for the collection of liquid products, such as fuel oil.
The solid residue or char left after the pyrolysis process, commonly referred to as carbon black, needs to be collected and managed. The plant may include mechanisms for its extraction, such as screw conveyors, to transport the carbon black to storage or further processing facilities.
It’s responsible for cleaning and purifying the exhaust gases generated during pyrolysis. It includes scrubbers and filters to remove impurities, particulate matter, and potentially harmful emissions from the gas stream. This system helps to comply with environmental regulations and ensures the safe operation of the pyrolysis plant.
Operators can conveniently manage the equipment’s operations from a central control room.
Item | Value |
---|---|
Unit Capacity | 30~50 Tons |
Production Mode | Continuous Type |
Overall Dimension | 40m x 8m x 9m (LxWxH) |
Total Weight | 100~120 Tons |
Condensing System | Integrated Condenser |
Emission Control System | Stainless Steel Scrubber plus Internal Filters |
Heating System | Oil Burners & Gas Burners (Indirect Heating) |
Feeding System | Bucket Elevator and Screw Conveyor |
Discharging System | U-shape Screw Conveyor & Pneumatic Conveyor |